Collaborating with Modec, JF SME Testing has developed a custom-built bearing monitoring solution to mitigate downtime.

The challenge

• With over 50 years’ experience in the oil and gas sector, JF SME Testing was trusted by industry partners, Modec and Sofec, to design and install a custom-built bearing monitoring solution for a compromised FPSO off the Ghanaian coast. Weathervaning around a fixed turret in the Jubilee oil field – which produces 150,000 barrels per day – the FPSO’s bearing encountered wear issues that immobilised the vessel, risking production targets.
• Modec approached its long-standing industry partner, JF SME Testing, following the success of previous projects in which the team collaborated with Modec to deliver tendon tension monitoring systems on time and to budget.

JF SME Testing's solution

Working against a demanding lead time, the team developed a hydraulic jacking control system and implementation plan that mitigated downtime. The solution was engineered with two key aims in mind; to separate the FPSO’s 4,000-tonne turret from the vessel to enable the bearing’s replacement and to measure its displacement and movement in real time.

Working closely with Modec and Sofec – who arranged the turret’s repair – JF SME Testing met the challenging timeframe by deploying a compact, modular design for accelerated delivery and ease of integration. To ensure accurate monitoring, this hazardous area certified system was specially engineered for operation while the vessel was still under production. Throughout the project, JF SME Testing also collaborated with James Fisher Group sister company, Fendercare, which designed a bespoke floating hose to enable the ship-to-ship transfer of crude oil.

The results

From outset to delivery, JF SME Testing worked alongside its industry partner to support the project at every stage of its development. With the FPSO now moored on its new heading, Modec has expressed positive feedback on the quality and performance of JF SME Testing's solution, particularly commending its delivery ahead of schedule.